• Mengidentifikasi kegagalan dan risiko operasional menggunakan metode Failure Mode & Effects Analysis (FMEA) dengan tingkat akurasi ≥ 80%.

• Menyusun strategi maintenance yang tepat (Reactive, Preventive, Predictive, Proactive) berdasarkan kondisi aset dan criticality index.

• Menerapkan RCM secara terstruktur untuk meningkatkan reliability peralatan.

• Menginterpretasi data condition monitoring (vibration, thermography, oil analysis, dll.) untuk menentukan langkah perawatan.

• Menghitung keandalan peralatan menggunakan parameter MTBF, MTTR, Availability, dan Reliability.

• Menyusun program pemeliharaan berbasis risiko dengan prioritas pada aset kritis.

• Mengkaji efektivitas program maintenance melalui KPI maintenance dan praktik continuous improvement.

• Mengembangkan rencana aksi untuk meningkatkan keandalan dalam konteks operasional perusahaan.

1. Maintenance Engineer / Supervisor

2. Reliability Engineer

3. Facility & Asset Manager

4. Technical Superintendent

5. Mechanical / Electrical / Instrument Engineers

6. Operation & Production Supervisors

7. Planner & Scheduler Maintenance

8. Profesional di industri manufaktur, minyak & gas, marine, power plant, dan fasilitas teknis lainnya

1. Introduction to Maintenance & Reliability

• Evolusi konsep maintenance: dari corrective ke predictive

• Hubungan maintenance, reliability, availability dan operasional bisnis

• Dampak biaya & risiko akibat kegagalan aset

• Quick assessment: Maturity level sistem maintenance perusahaan

2. Maintenance Strategies & Best Practices

• Reactive Maintenance

• Preventive Maintenance

• Predictive Maintenance (PdM)

• Proactive Maintenance

• Total Productive Maintenance (TPM)

• Memilih kombinasi strategi paling efektif untuk aset kritis

• Studi kasus perbandingan biaya tiap strategi

3. Reliability Fundamentals for Engineers

• Konsep reliability engineering

• MTBF, MTTR, Availability, Reliability Function

• Failure Patterns (P-F Curve)

• Failure rate dan bathtub curve

4. Reliability-Centered Maintenance (RCM)

• Prinsip dasar RCM

• Langkah-langkah RCM:

  • System analysis

  • Functional failure

  • Failure mode analysis

  • Consequence evaluation

  • Selection of maintenance tasks

• RCM Decision Logic

5. Condition Monitoring & Predictive Technologies

• Vibration Analysis

• Thermography

• Ultrasound Testing

• Oil Analysis

• Motor Current Analysis

• AI & IoT dalam predictive maintenance

• Cara membaca indikator CM untuk keputusan maintenance

• Demo: Contoh grafik / data PdM real-life

6. Failure Analysis & Root Cause Methodologies

• Root Cause Analysis (RCA)

• FMEA: Identifikasi mode kegagalan dan mitigasi

• Fault Tree Analysis (FTA)

• Analisis kerusakan fisik (mechanical, electrical, lubrication)

• Workshop: RCA terhadap case equipment failure

7. Maintenance Planning & Scheduling

• Prinsip perencanaan maintenance

• Menyusun job plan

• Workload balancing & resource optimization

• Maintenance backlog management

• Tools: Gantt Chart, CMMS basics

8. Asset Risk Management

• Asset criticality assessment

• Risk-based maintenance (RBM)

• Reliability KPI (Availability, OEE, Maintenance Cost per Unit)

• Menilai efektivitas program maintenance

• Membuat prioritas tindakan berbasis risiko

9. Continuous Improvement for Maintenance Excellence

• PDCA & Kaizen approach

• Visual management (5S) dalam maintenance

• Culture building: Maintenance ownership

• Benchmarking best practices dunia (TPM Award, SMRP Standards)

• Workshop penutup: Membuat improvement roadmap 90 hari